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August 30, 2008
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APTA > Services & Programs > International Transit > International Focus  

Robots and Hydrodemolition

Sections of the Swiss alpine A 2 highway that lead towards the famous Gotthard tunnel were renovated recently, using advanced Swedish robotic and aquademolition techniques.

Access to the mountainside galleries that protect sections of the highway against avalanches and rock slides is highly restricted. The reinforced concrete pillars that hold up the galleries, the roofs, sides, and portions of the surface had been heavily damaged over the years by corrosion, chloride, and the wear and tear of daily traffic. High-pressure hydrodemolition units, using water pumped directly from the river below and guided precisely by programmed robots, were used to work in the sensitive environment.

The robots operated in a fully automatic mode on all sides of the pillars and support structures, removing the damaged concrete to a pre-set depth with no harm to the remaining structure. The reinforcements were exposed and cleaned by the water jets.

After the casting of the new concrete was completed on site, the pillars were wrapped with steel plates for corrosion protection. The concrete required by the project was placed by wet shotcreting and by cast in-situ methods.

The water consumed by the five aquacutter robots of different models and their respective power packs was collected after use and channeled to a treatment module, where it was cleaned and pH neutralized before being released back into the river.

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